3D Design,Manufacture and programing of vision inspection fixture for automotive assembly line
We designed a semi-automated (Manual load Unload) tabletop fixture to inspect for the correct manual insertion and connection of 3 LCD ribbon connectors, with program control for 3 separate models with different spacing between each connector point. we designed a developed an inspection system using a pallet system to accommodate each of the 3 variants and inbuilt product identification and selection using induction sensors for each pallet.
We used a servo drive and a Keyence vision system to identify each connector giving the operator a Go/No-Go indicator as the system identified and passed/ Failed each connection. If there was a failed connection the operator was given a 2nd opportunity to reconnect the connection manually.
This was designed and manufactured and delivered in under 4 weeks for use on the manufacturing floor.
Process and product consultancy with a startup company
we have provided consultancy services for a small Irish start up in a range of areas including the following areas
- 2d patient drawings
- Drawings an completion of community registered design
- Product costings estimation
- lean process development of product production to improve manufacturing process
3D Design of custom benches for use in laboratory
Working to our customers brief we designed and modeled a number of custom desks with under desk storage for components and Jig's and fixtures.
Lab bench 1
Lab bench 2